Heller industries reflow soldering products sitemap. Controleo3 reflow oven controller build kit opensource ebay. A pioneer in the introduction of forced convection reflow, and inline continuous curing. Gemsecs ii interface software is available for an optional feature. In 1997, soltec merged with vitronics corporation of newmarket, nh, one of the worlds leading suppliers of smt reflow soldering technology. Oven setup wizard pdf file hellerecd oven cpcpk program release 1. Heller 1707mk5 convection reflow soldering oven pports high mix medium. Controller, ssr, heatsink, thermocouple, power supply, stylus, front panel sample and connectors. The door should be opened 1 2 so the temperature drop does not exceed 6csecond. Computer controlled automatic lubrication system forhandsoff maintenance. Sinerji heller 1809 mark iii series smt reflow oven youtube.
Heller, the premier smt oven innovation company the breakthroughs associated with the mark5 reflow system provide you with an even lower costofownership. Reference no 408 specifications pure forced convection heating. Heller industries 1707mk5 series convection reflow soldering oven. We have gathered profiles from various paste manufacturers, but we dont have data on what temperature profiles should be set for heating and cooling zones. Reflow ovens founded in 1960, heller industries, pioneered convection reflow ovens for reflow soldering in the 1980s. Nitrogen n 2 is a common gas used for this purpose.
Global videolinked service for heller reflow oven users operating in all areas of the world, direct access to factorybased support has been available for four years. Over the years, we have partnered with our customers to continually refine the systems to satisfy advanced applications requirements. The newly formed company became vitronics soltec and move to stratham, nh. It has been designed for reflow soldering of even the most challenging applications including metal core, high thermal mass, and ceramic assemblies. T h e techn ology leade r heller china heller korea heller usa heller industries was founded in 1960 and pioneered convection reflow soldering in the 1980s. Over the years, heller has worked in partnership with our customers to continually refine the systems to satisfy advanced application requirements. The solder paste reflows in a molten state, creating permanent solder joints. Xtoaster kit deluxe this is the professional high power xtoaster package. It contains installation, operation, troubleshooting and maintenance procedures for electrical and mechanical systems on all models, including most of the common optional equipment available for the ovens. By embracing challenge and change, we have earned the position of world leader in reflow oven.
Lead free certified enhanced heater modules new flux management system eliminates maintenance intuitive control. Reflow ovens for automated smt pcb assembly, specializing in lead free. What are some of the challenges in building a reflow oven. Heller 1810 mkiii reflow oven smt resource smt resource. Heller reflow ovens, ideal for high volume reflow requirements. Hellers iso 9001 program uses a quality assurance protocol to track field experience worldwide, delivering immediate feedback to engineering. A complete approach to reflow technology is what makes heller the world class leader.
Heller reflow oven model 1809 exl2006 208v100a3phase 1076. The electrovert omnies series reflow soldering ovens are designed to deliver maximum thermal performance combined with process capability and control. Video recording and observation module this option allows a top down view of the product circuit board during the reflow soldering process. For international shipments this computer system is packed inside the crate. Heller industries was founded in 1960 and pioneered convection reflow soldering in the 1980s.
Heller 19 mkiii reflow oven smt reflow ovens for sale. Operation manual, troubleshooting and maintenance guide. Overall oven dimensions 232 590cm l x 60 152cm w x 63 160cm h 232 590cm l x 60 152cm w x 63 160cm h typical net weight 6380 lbs. Apr 15, 2015 integrated cpk software the best technology and the best value for money reflow ovens the breakthroughs associated with the mark iii reflow system provide you with an even lower costofownership. The omnimax reflow soldering system is designed to deliver maximum thermal performance combined with process capability and control. Forced convection reflow oven with the following features and benefits. Balanced flow side draw modules are to provide laminar flow and further reduce nitrogen consumption at 5001200 scfh. Our companywide iso 9001 program enhances communication within and among. This manual is applicable to all heller oven models 1500exla, 1700exla, 1800exla and 1900exla running windows based software. Apr, 2015 integrated cpk software the best technology and the best value for money reflow ovens the breakthroughs associated with the mark iii reflow system provide you with an even lower costofownership. Pro 1600 is very flexible in terms of profile development and optimization. Heller 932bh reflow oven heller 932bh reflow oven features. Over the years, heller has partnered with its customers to continually refine their systems to satisfy advanced applications requirements. It is easy to think that the most important part of the reflow curve is the maximum temperature of 255c 480f.
Draw and download your own profiles using free profile creator. Reflow soldering is a process in which a solder paste a sticky mixture of powdered solder and flux is used to temporarily attach one or thousands of tiny electrical components to their contact pads, after which the entire assembly is subjected to controlled heat. The omnies oven offers a combination of industryproven technologies in an easy to use, reliable and efficient mass reflow system for highend production requirements. Reflow ovens and wave solder machines come in a huge variety of flavors and price points. Sinerji heller smt reflow ovens lead free mark iii. Pro 1600 is a full forced air nitrogen convection reflow oven with only a 31 x 31 footprint of floor space. The companys remote modemaccessible technical support rmats program allows heller factorybased engineers to access any ovens internal electronic system. Operation manual, troubleshooting and maintenance guide for. Hellers heating and cooling advances deliver up to 40% reduction in nitrogen and electrical consumption.
Sinerji heller smt reflow ovens lead free mark iii series. Electrovert omnies 7 reflow soldering oven itw eae. Ideal for labs, startups, curing or medium volume production. By embracing challenge and change, we have earned the position of world leader in reflow oven technology. Heller industries was founded in 1960 and pioneered convection reflow ovens for soldering in the 1980s. Windows os heller 1912exl reflow oven warranty included vintage. The spec sheets for these machines tell the story of impressive features and capabilities such as flux management, gas flow management, static pressure control, active cooling zones, duallane independent speed control, low nitrogen usage, etc. Static pressure computer fan speed control of heater module blowers three groups. Heller smt reflow ovens leadfree mark iii series heller industries was founded in 1960 and pioneered convection reflow soldering in the 1980s. In 1997 heller contracted with analogic in peabody massachusetts to develop a new low cost oven controller board for. This minimizes oxidation of the surfaces to be soldered. Some ovens are designed to reflow pcbs in an oxygenfree atmosphere. The live camera feed, on the ic capture software screen, provides a magnified view for process observation or video recording.
Nathan zimmerman is raising funds for zallus reflow oven controller on kickstarter. A library and reflow wizard software for controleo3 has been posted to github. Reflow smt, pcb manufacturing products and services. The nitrogen reflow oven takes a few minutes to reduce oxygen concentration to acceptable levels within the chamber. Now featuring the new kic x5 profiler and kic x2 profile setter.
Heller from the competition and make us the obvious choice for reflow soldering solutions worldwide. Integrated cpk software the best technology and the best value for money reflow ovens. If you own a television, smart phone, computer or video game system it is likely manufactured using a heller oven. Heller industries 1707mk5 series convection reflow soldering oven heller industries 1707mk5 series convection reflow soldering oven our most popular convection reflow oven series, the heller 1707 series supports high mix medium volume throughput at speeds up to 24 inches 60 centimetres per minute. In 1989, soltec introduced reflow soldering systems to serve the growing surface mount technology smt market. Includes advanced features previously found on premium systems. In the industrys ongoing drive to reach by bjorn dahle and marc peo re. A flexible oven controller controlled via touch screen or through usb. Reflow wizard intelligent software makes it easy to get your oven up and running.
Small servos like the tg9 are probably powerful enough to open the oven door. It contains installation, operation, troubleshooting and maintenance procedures for electrical and mechanical systems on all models, including most of the. Heller 1912exl reflow oven smt resource smt resource. Ecd, this innovative software package provides three levels of process control from oven cpk. Even the steadiest hands and best eyes only yield meh results with a manual iron on smd boards, and forget about being able to scale up to production. The corrugated box contains a computer, keyboard, color monitor and connection cables. Zallus reflow oven controller by nathan zimmerman kickstarter. Oven cpk reporting software powered by ecd, this spc package gives. Ultra low consumption nitrogen auxiliary tunnels and flex door at entrance and exit of oven. Controleo3 is fully compatible with the arduino programming environment, and runs arduino zero sketches.
World wide market share 1 2014 service excellence awards kyungkido, south korea. Yes, it is important to build an oven that is capable of reaching those temperatures. For lead free soldering what should be our baseline for lowmedium density boards. The breakthroughs associated with the mark iii reflow. Heller industries is the worlds premier manufacturer of reflow ovens for smt and semiconductor applications. Over the years, heller has partnered with its customers to continually refine the systems to satisfy advanced applications requirements. Kic thermal reflow oven profile tools, fixtures, and accessories make it easy to record and store accurate records of your reflow oven temperature profile for each job, shift, sample, or pcb.
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